General Imsubs P. Ltd. is a company promoted by young
dynamic, qualified entrepreneurs in the year of 1992.
With the objective to make various industrial products
covering wide area of application. After thorough
market research company decided to manufacture water
solenoid valves used in home appliances. General Imsubs
belongs to a family owned professional group having
diverse activities like manufacturing of various textile
machinery spares, PTFE coatings and FEP/PFA lined
products, powder coating etc.
Constitution:
General Imsubs is a privately owned company limited
by shares. Products manufactured by General Imsubs:
General Imsubs manufactures Water solenoid valves
and its main focus area is OE users. During the year
of 1995, looking at changing scenario of globalization,
General Imsubs identified need of cost saving products.
After survey, it reached to conclusion that
Compressed air, being most expensive utility in industrial
premises, there is a huge potential exists if products
which save compressed air is supplied. After about
a year of research, General Imsubs introduced various
compressed air operated multi utility products like
vacuum guns, air saving blow guns and blow nozzles,
industrial vacuum cleaners, small conveying tools
etc.
General
Imsubs as a manufacturer:
General Imsubs is predominantly manufacturer with
vendor based operation and in-house assembly and testing
facilities. Methodology to manufacture is to identify
products needed by industry, spend and invest in to
R&D to make suitable product as required by Indian
industry, make designs, develop specifications, identifying
and sourcing right raw materials, making molds, tools,
jigs and fixtures etc., train vendors with active
participation to get right output.
Role of General Imsubs is to assemble various parts
and components procured from Vendors and suppliers,
quality control and assurance of incoming stores and
finished products. Over a period of time, General
Imsubs has dedicated team of vendors and suppliers
to cater to its various demanding needs.
While developing any product, it is a practice to
follow international safety norms, product standards
so as to make product suitable for global markets
also. Infrastructure: General Imsubs is situated in
a prime industrial area of Vatva in Ahmedabad. Ahmedabad
is economic capital of the state of Gujarat, which
is second largest industrialized state in India. Gujarat
is famous for its industrial peace and quality infrastructure.
Vatva is one of the largest industrial township
in Gujarat. Manufacturing plant of General Imsubs
is located in owned land admeasuring about 30000 sq.
ft. with 3500 sq. ft. building area with adequate
power and water facilities.
Human resources: Being a vendor based company, General
Imsubs’ requirement of manpower is very limited.
At present General Imsubs employs 3 highly experienced
engineers(Average experience 8 years, prior to joining
General Imsubs) to look after Quality control, Production
and General Engineering. 1 accountant (12 years experience)
and 6 skilled workers. Directors
of General Imsubs are qualified to look after technical
development, mold development and designing etc. Employees
are sent to various seminars and workshops of quality
systems, personality development, computer literacy
etc. regularly.
Ancillary support: General Imsubs has more than 50
dedicated vendors to supply various plastic, rubber,
pressed parts, electromechanical components, plastic
raw materials etc.
In-house Facilities: General Imsubs
has indigenously developed testing and quality control
set up for valves and compressed air saving products.
Investments: General Imsubs has invested about INR
10.00 million in land, building, manufacturing, testing
and molds set up. Manufacturing facilities: Following
manufacturing facilities are available at General
Imsubs.
CNC coil winding machine (199
program, 6 station total, 0.03 mm to 0.30 mm wire
winding).
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Ultrasonic welding machine (2000 W, 20 kHz,
Telsonics, Swiss made) |
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Basic machine shop facility like lathe, drills,
bench grinders etc. |
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Vacuum impregnation system. |
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Baking oven for impregnation. |
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Pneumatic and mechanical Jigs and fixtures
for assembling of various parts. |
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Testing and QC facilities: General Imsubs
has following testing and QC facilities available
in house for solenoid valves. |
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Rubber tensile tester. |
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Rubber hardness tester. |
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Salt spray chamber. |
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Hot water bath. |
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Spring endurance tester. |
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Diaphragm endurance tester. |
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Vibration tester. |
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Electric oven and hot chambers. |
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HV break down tester. |
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Micro ohm meter. |
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Insulation resistance tester, multimeters
etc. |
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4 station test bench having built in flow
meters, pressure gage, high pressure pump, burst
pressure tester, current meter, variable voltage,
water temperature controller. |
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Low pressure leakage tester. |
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Measuring instruments like Digital vernier,
micro meter screw gages, micrometer depth gage,
small hole gage (Measures hole size from 0.10
mm to 2 mm, least count 0.01 mm), height gage,
surface plate, optical measuring instruments. |
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Apart from in-house expertise, General Imsubs
also utilizes services of premier
institutes of India like Central Institute of Plastic
Technology, ITA lab, Gujarat
Energy research and development institute, L.D.
college of engineering for
testing and identification of materials, performance
tests etc
Quality
systems:
General Imsubs has adopted quality system based
on ISO 9002, with full traceability. At present
General Imsubs is not intend to obtain ISO 9000,
however it is in their future plans.
Major
Customers:
General Imsubs being the only manufacturer of valve
in India, it supplies to various OE like Softel
India Ltd., Electrolux of India, Videocon, Onida
etc. General Imsubs also exports it valves too.
Marketing strategy:
General Imsubs regularly participate in industrial
exhibitions in India. To educate customers General
Imsubs also conducts seminars and co sponsors seminars
to promote Compressed air saving products. This
range of product is distributed by
marketing associates in India and is in process
of initializing appointment of international distributor.
General Imsubs is also distributor for American
product called Quake Alarm, manufactured by jds
Products Inc.
Strength
of the company:
Strength of the company lies in new product development,
dedicated team of qualified personnel, quality conscious
vendors
and supplier base, understanding to the needs of
customers.